Fix shell compatibility issues in production deployment workflow

[Copilot]

The production deployment workflow was failing due to shell compatibility issues between /usr/bin/sh and bash-specific syntax in the sync-secrets.sh script.

Problem

The workflow was encountering errors like:

##[error]The process '/usr/bin/sh' failed with exit code 1

This occurred because:

1. GitHub Actions was defaulting to /usr/bin/sh for script execution
2. The sync-secrets.sh script uses bash-specific features ([[, ${!var}, =~) that are not supported in POSIX shell
3. No explicit shell was specified in workflow steps, leading to inconsistent behavior

Solution

Updated both deployment workflows (production and staging):

• Added explicit shell: bash directive to all run steps
• Changed script invocation from bash scripts/sync-secrets.sh to /usr/bin/bash scripts/sync-secrets.sh

Enhanced the sync-secrets.sh script:

• Changed shebang from #!/usr/bin/env bash to #!/usr/bin/bash for reliability
• Added bash version check with clear error message if run in wrong shell
• Improved error handling for missing 1Password secrets with diagnostic information
• Added execute permissions to the script

Before:

run: |
  bash scripts/sync-secrets.sh --from-1password-env

After:

shell: bash
run: |
  /usr/bin/bash scripts/sync-secrets.sh --from-1password-env

Testing

The fixes ensure:

• Consistent bash execution across all workflow steps
• Clear error messages when 1Password secrets are not properly configured
• Graceful handling of partial secret scenarios during testing
• Proper rejection when accidentally run with incompatible shells

Fixes #3.

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Status	Name	Latest Commit	Updated (UTC)
❌ Deployment failed View logs	api-documentation-workflow	0784bbc	Sep 14 2025, 10:58 PM